Functional Masterbatch Dispersion

For antiblock, functional masterbatch, compounding and film-additive masterbatch plants. Granular and low-iron high-purity silica improve feeding, dispersion, loading and the functional stability of the downstream film.

In short: Sensilchem supplies functional silica for functional masterbatch dispersion — antiblock masterbatch, functional masterbatch, compounding. The CENSIL grades quoted on this track are CENSIL 165GR, CENSIL 185GR, CENSIL 779. CENSIL 165GR and 185GR come first for granular feeding and masterbatch dispersion; CENSIL 779 is the supplementary low-iron, high-purity route where downstream appearance requirements are tighter. Confirm resin, equipment, loading and target film properties first. Specifications are issued per enquiry, and the fit is confirmed on your own line.

White masterbatch pellets discharging from a twin-screw extruder pelletiser into a collection tray
Build the antiblock function reliably into the masterbatch.

Quick selection

Granular feeding, base
CENSIL 165GR
Granular, higher surface
CENSIL 185GR
Powder route, appearance-led
CENSIL 779

What does silica do in functional masterbatch dispersion?

  • Carry antiblock and anti-adhesion functions stably into PE, PP and PET carrier-resin masterbatch.
  • Granular material improves feeding stability and reduces dust-management difficulty.
  • Judge suitability for production through dispersion, screen-pack pressure and downstream film performance.

Who is this track for?

  • Antiblock, anti-adhesion and functional masterbatch manufacturers.
  • Compounding plants, film-additive masterbatch producers and plastic-additive blenders.
  • Masterbatch channels serving film, packaging and engineering-plastics customers.

Which CENSIL grades are used for functional masterbatch dispersion?

Two granular grades aimed at stable feeding and dust control in masterbatch production, plus a low-iron high-purity powder route for customers with tighter downstream appearance requirements.

We publish the selection logic, not the numbers. Data sheets are issued per enquiry so the figures match the current supplier revision and your application.

CENSIL 165GR

Granular, for masterbatch production where feeding stability and dust control drive the choice more than fineness does.

TDS · specifications · COA on request
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CENSIL 185GR

The granular grade at a higher surface-area position, for masterbatch work that needs more functional loading from the same feeding behaviour.

TDS · specifications · COA on request
Request TDS
CENSIL 779

The same low-iron platform, aimed at tighter downstream appearance requirements — and the powder route for masterbatch plants whose customers judge the film by eye.

TDS · specifications · COA on request
Request TDS

How do you test a silica for functional masterbatch dispersion?

Test dimensionWhat to watchWhat it tells you
Feeding and dustFeed stability and dust controlTells you plant operability
Masterbatch dispersionAgglomerates, specks or uneven dispersionTells you downstream appearance
Screen-pack pressureMelt filter pressure riseTells you extrusion stability
LoadingWhether processing holds at the target loadingTells you commercial viability
Downstream filmOpening, haze, clarity, coefficient of frictionTells you end-application value

Which reference brands do customers benchmark against?

Customers commonly benchmark against W. R. Grace SYLOBLOC® antiblock series, Evonik SPHERILEX® and SIPERNAT® silica for plastics, and PQ / QEMETICA antiblock and functional filler series.

Trademarks belong to their respective owners and are named for orientation only. No equivalence is claimed; fit is confirmed by your own trial.

Which grade should you start with?

CENSIL 165GR and 185GR come first for granular feeding and masterbatch dispersion; CENSIL 779 is the supplementary low-iron, high-purity route where downstream appearance requirements are tighter. Confirm resin, equipment, loading and target film properties first.

Adjacent tracks

Tell us what is failing in the process

The material you use now, the formulation or resin, the equipment and the target you need to hit. That is enough for us to say whether we have something worth testing.

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